Technology

OPTIMINER introduces state‑of‑the‑art technologies to address Europe's mining challenges, enabling efficient, smart, and sustainable CRM recovery processes.


BENEFITS

Increase in water recovery

Improved sorting accuracy

Reduction in mine waste

Higher metal extraction yields

Increase in tungsten uptake

Decrease in soil toxicity levels

Technologies

Self‑Trained Ore Sorting Mechanism

Real‑time identification and separation of magnesite from low‑grade ore streams, leveraging expertise gained from Horizon Europe projects like MASTERMINE and TERRAVISION.

Coking coal enrichment technology

A two-stage classification and crushing process to enhance coking coal recovery using sorting systems.

Bioleaching

Utilising acid-tolerant microorganisms for sulfuric acid production and microbial oxidation of ferrous iron for efficient CRM recovery.

Phytomining

A sustainable, eco-friendly technique for CRM recovery from tailings, often considered waste.

Membrane-based recovery processes for metals, water and chemicals

Shifting from energy-intensive thermal‑metallurgical processes to energy‑efficient hydrometallurgical technologies.


BENEFITS

Increase in system uptime

Improvement in process efficiency

Improved resource utilisation

Adoption of sustainable practices

Increased accuracy in classifying anomalous detections

Production of meaningful outputs based on users' interactions

Increased proactive notification response rate

Technologies

Digital Twin with 3D Visualisation

Monitors and simulates processes for proactive optimisation. The digital twins environment will be linked with the MASTERMINE project and the METAMINE module.

PHYSICS-BASED DIGITAL TWINS AND REDUCED ORDER MODELS (ROMs)

The physical-chemical processes involved in material recovery are complex and influenced by numerous variables. Physics-based models will be used to simulate and analyse different REMINER processes, although challenges exist. To address these challenges, two techniques are proposed: (i) Reduced Order Modeling (ROM) and (ii) hybrid model generation.

AI-enabled Decision Support System

Offering advanced capabilities for monitoring, insight generation, and process optimisation.

Data-driven Digital Twins

AI-enhanced models trained on operational and historical data for deeper process insights.

Virtual miner

A conversational AI assistant providing real-time personalized information to mining stakeholders.

The OPTIMINER Digital Platform

A cloud-based orchestration platform integrating AI tools and modular technologies for a flexible digital ecosystem.


BENEFITS

Decrease in energy consumption during production

Exploration of solar and wind energy sources in mining processes

Development of a toxicity control and management plan for each use case and recovered CRM

Improvement in performance

Development of a rigorous environmental assessment

Technologies

AI-augmented market observatory

A deep learning-based tool for short- and long-horizon market forecasting.

Life Cycle Analysis (LCA)

Detailed environmental impact assessment throughout the CRM processing life cycle.

Resource Management & Efficiency Toolkit

A framework for analysing mining by-products, waste valorisation, renewable energy integration, and overall mining sector optimisation.